Fertilizer Machine Blog

As a core piece of equipment in the production of compound fertilizer s and organic fertilizers, the rotary drum granulator is widely used in large-scale production due to its simple structure and high capacity. Its granulation effect directly depends on whether the material characteristics meet the standards. To ensure efficient and stable operation of the equipment and produce granules with uniform particle size and qualified strength, the material must meet four core requirements: particle size, moisture content, adhesiveness, and component compatibility. None of these can be neglected. A reasonable particle size distribution is the foundation of granulation. Rotary drum granulation relies on a "snowball" granulation principle, requiring a scientific ratio of coarse and fine materials. Fine powder (particle size ≤ 0.15mm) should account for 60%-70% to quickly absorb binders and form particle nuclei; coarse powder (particle size 0.15-0.5mm) should account for 30%-40% to fi...

A double roller press  granulator is a highly efficient and energy-saving dry granulation equipment, widely used in chemical, fertilizer, and building materials industries, playing a crucial role, especially in fertilizer production line s. Its core principle is to use high-pressure mechanical extrusion to shape powdery materials through intermolecular forces, eliminating the need for additional binders and achieving green and efficient granulation throughout the process. The core power source for the equipment is the transmission system. An electric motor drives a pulley, which, after being reduced in speed and torque by a reducer, drives a pair of parallel high-pressure rollers to rotate at a relatively uniform speed. The transmission methods vary slightly between different models; some use split gears to achieve double-roller linkage, while others are directly driven by a reducer with dual output shafts, ensuring synchronous rotation and balanced pressure between the two roller...

A double roller press  granulator is a molding equipment that transforms powdered materials into regular granules based on the principle of dry extrusion. Also known as a double roller granulator , it is widely used in various industrial fields due to its high efficiency, energy saving, and convenient operation, becoming one of the core equipment in modern particle processing. It eliminates the need for complex drying and cooling processes, relying on mechanical high pressure to achieve material molding, and is suitable for the granulation needs of various powdered raw materials. Its working principle is simple and efficient. The core structure consists of two parallel, counter-rotating extrusion rollers and auxiliary systems such as feeding, transmission, and lubrication. Powdered material is evenly fed between the two rollers by the feeding system. Under the high pressure driven by hydraulics, the intermolecular forces of the material are enhanced, and the material is forcibly s...

Fermentation and maturation are the core stages in the bio-organic fertilizer production line . Through the activity of aerobic microorganisms, organic raw materials are decomposed, pathogens and insect eggs are killed, achieving harmlessness and stabilization. The efficient completion of this process relies on suitable professional equipment, with different equipment corresponding to different fermentation modes and adapting to diverse production needs. Turning equipment is the key to fermentation and maturation, directly determining fermentation efficiency and maturation quality. Windrow compost turning machine s are suitable for open-air windrow fermentation.  Their crawler design allows them to move flexibly between material piles, and the turning teeth penetrate the material layer, ensuring thorough material turning and oxygen supply while also lowering the pile temperature. They are suitable for windrows of conventional width and height, and ideal for small and medium-sized ...

In granulation processes across various fields such as chemical engineering, building materials, and agriculture, disc granulator s consistently maintain high sales, becoming the preferred equipment choice for businesses. Their popularity is not accidental, but rather the inevitable result of a perfect match between performance advantages, application versatility, and industry trends, comprehensively meeting the core needs of businesses for efficient production and cost control. Superior performance is the foundation of their market success. Compared to traditional equipment, disc granulators have achieved a qualitative leap through technological upgrades.  They utilize large-diameter slewing bearings and planar support designs, ensuring stable and vibration-free operation. The granulation rate can reach over 85%, producing highly uniform and strong granules, directly improving subsequent production efficiency. Furthermore, they offer significant energy savings, consuming only 0.7-...

Bio-organic fertilizers are made from various organic waste materials combined with functional microbial agents. This process not only achieves resource recycling but also improves soil and enhances crop quality. The raw materials for bio-organic fertilizer production line s are diverse and can be divided into three main categories based on their source: core organic raw materials, auxiliary conditioning raw materials, and functional additive raw materials. Core organic raw materials are the main carriers of nutrients, mostly consisting of agricultural, forestry, animal husbandry, and fishery waste. Livestock and poultry manure, such as chicken manure, sheep manure, and cow manure, are rich in nitrogen and organic matter, quickly replenishing soil nutrients, but require thorough fermentation to kill pathogens. Crop straws and husks, such as corn stalks, rice husks, and peanut shells, have high carbon content and can regulate the carbon-nitrogen ratio during fermentation and improve soi...

As a core piece of equipment in the agricultural industry chain, the service life of a fertilizer production line directly impacts production efficiency, product quality, and corporate economic benefits. Due to factors such as raw material characteristics, operating environment, and operating methods, production lines are prone to problems such as equipment wear and component aging. Through scientific management and systematic maintenance, the service life of the production line can be effectively extended, achieving cost reduction and efficiency improvement. Effective daily equipment maintenance is fundamental. A comprehensive inspection system should be established, with daily checks of the operating status of core equipment such as granulators, dryers, and screening machines.  Key indicators such as bearing temperature, lubricating oil level, and sealing performance should be checked, and any abnormal noises or leaks should be addressed promptly. Equipment should be regularly c...

As the core equipment in granular fertilizer production line s, the proper operation of organic fertilizer disc granulator s directly affects granulation rate, product quality, and equipment lifespan. Mastering the following precautions will effectively improve production efficiency and reduce the risk of malfunctions. Thorough preparation is necessary before starting the machine. First, check whether the equipment foundation is stable, whether the anchor bolts are loose, and whether the tension of the transmission belts and chains is appropriate.  Sufficient lubricating oil should be added to all lubrication points. Electrical system inspection is indispensable; confirm that the power supply is matched, the wiring is secure, and the grounding device is reliable to avoid leakage hazards. Raw material pretreatment is crucial; large impurities must be removed, and the moisture content should be controlled within the appropriate range of 30%-40%. The particle size uniformity must meet...

In today's era of accelerating agricultural modernization, the performance of fertilizer machinery directly impacts fertilization efficiency and crop yield.  Choosing a high-quality manufacturer is a crucial prerequisite for ensuring stable production and improving overall efficiency. A high-quality fertilizer machinery manufacturer is not only a supplier of equipment but also a long-term partner in agricultural production, and its importance is reflected in every link of the entire production chain. A good manufacturer can guarantee equipment compatibility and production stability. Fertilizer production involves diverse raw materials and varying capacity requirements. A high-quality manufacturer can provide customized fertilizer production line solutions based on the user's raw material characteristics (such as livestock manure and crop straw) and production scale, avoiding production disruptions caused by mismatched equipment and needs. Data shows that the project delivery ...

The granulation of bio-organic fertilizers is a core link connecting raw material fermentation and finished product packaging, and a critical process in the bio-organic fertilizer production line . Its quality directly determines the marketability, storage stability, and microbial activity of the fertilizer. The granulation process requires a comprehensive approach to material characteristics, process parameters, and equipment operation and maintenance.  Focusing on the following key points is essential to ensure the stable and efficient operation of bio-organic fertilizer equipment . Raw material pretreatment is the foundation of successful granulation. First, ensure that the raw materials are fully composted, and the fermentation temperature is reduced to below 40°C to prevent undecomposed organic matter from affecting granulation stability. Moisture control is particularly crucial; the ideal moisture content should be maintained at 28%-35%, using the standard of forming a ball w...

The stable operation of a fertilizer production line directly impacts production efficiency, product quality, and operating costs. Scientific and standardized maintenance is crucial for extending equipment lifespan and preventing production failures. Especially in continuous production scenarios, regular maintenance effectively reduces downtime losses and ensures the production line remains in optimal operating condition. The following are key maintenance points for fertilizer production lines, helping companies achieve efficient and lean production. Precise maintenance of core equipment is fundamental. As the core of the production line, the fertilizer granulator requires regular inspection of the wear of the granulation disc or drum, timely replacement of wear parts such as liners, and ensuring the lubrication system is functioning properly, with appropriate lubricating oil added periodically to prevent dry friction damage to components. The dryer and cooler require thorough cleani...

With the acceleration of the green transformation of agriculture, the biological fertilizer industry is facing development opportunities, but bio organic fertilizer production line s still face multiple technical bottlenecks, directly restricting product quality and industrialization efficiency. These difficulties span the entire production process, placing extremely high demands on technical control and operational precision. Raw material pretreatment is the first major challenge. The raw materials for biological organic fertilizers are mostly livestock and poultry manure, straw, and other agricultural wastes, which are complex and unstable in composition, with significant fluctuations in moisture content and carbon-nitrogen ratio. High-moisture manure is prone to clumping and requires the addition of auxiliary materials for adjustment, which not only increases costs but also disrupts the microbial living environment due to imbalanced proportions; at the same time, harmful substances ...

In large-scale fertilizer production, belt conveyor s are the core hub connecting various processes, acting as the "lifeline" of the production line, ensuring smooth material flow and laying the foundation for efficient and high-quality production. Their role permeates the entire process, from raw material transportation and processing to finished product transfer, and is a key support for achieving automated production. The primary function of conveyors is to connect the various stages of the fertilizer production line , creating a continuous production chain. Fertilizer production involves multiple processes such as raw material storage, crushing, mixing, granulation, drying, and packaging. Belt conveyors and screw conveyors connect these dispersed processing units. For example, fermented organic materials are transported to the screening machine via a belt conveyor, and unqualified materials are transferred to the crusher via a screw conveyor, forming a closed-loop circula...

The stable operation of a fertilizer production line directly affects product quality and production efficiency. In actual production, various malfunctions often occur due to raw material characteristics, equipment wear, or improper operation. Mastering the troubleshooting methods for core malfunctions can effectively reduce downtime and minimize production losses. The following are three of the most typical malfunctions in production line operation and practical troubleshooting solutions. Uneven granulation is the most frequent malfunction in compound fertilizer and organic fertilizer production line s, manifested as large variations in particle size, clumping, or low granulation rate. There are three main causes: first, unbalanced raw material ratio, with excessively high or low moisture content (the suitable moisture content is usually 20%-30%); second, abnormal granulator speed or wear of internal paddles; and third, insufficient material mixing. During troubleshooting, first chec...

Fertilizers are the "food" of agricultural production, and fertilizer production line s are the core means of ensuring a stable supply and improving the quality of fertilizers. Based on fertilizer type, production scale, and process characteristics, fertilizer production lines have evolved into various forms, adapting to different production needs and application scenarios, providing diverse support for the development of modern agriculture. Organic fertilizer production line s are one of the mainstream choices in green agriculture today. They use organic waste such as livestock manure, crop straw, and kitchen waste as raw materials. The core processes include fermentation and composting, crushing, mixing, granulation, drying and cooling, and packaging. Key equipment includes fermentation turning machines and organic fertilizer granulators. High-temperature composting kills harmful bacteria and insect eggs, achieving resource utilization of waste. These production lines inclu...

Bio-organic fertilizer, as a crucial support for green agricultural development, possesses multiple advantages, including improving soil structure, enhancing crop quality, and reducing reliance on chemical fertilizers.  Its product quality directly impacts agricultural production safety and ecological benefits. Therefore, producing qualified bio-organic fertilizer requires establishing a comprehensive quality control system, strictly controlling every critical link from raw material selection to finished product delivery. Raw material selection is the fundamental prerequisite for ensuring product quality. Priority should be given to organic raw materials with clear origins and stable quality, such as composted livestock and poultry manure, crop straw, and soybean and rapeseed meal.  At the same time, the quality of raw materials must be strictly checked to prevent the inclusion of waste materials containing excessive heavy metals, toxic and harmful substances, or pest and dise...

During the operation of a bio organic fertilizer production line , excessive odor not only pollutes the environment but can also affect the lives of surrounding residents and even hinder the production process. These odors often originate from the decomposition of raw materials and the incomplete fermentation that produces harmful gases such as hydrogen sulfide and ammonia. Identifying the root cause and implementing targeted measures can effectively solve this problem. Source control is fundamental. Improper raw material selection and pretreatment are the primary causes of odor.  It is essential to prioritize the use of well-composted raw materials and avoid the sole use of high-nitrogen, easily decomposable materials such as fresh livestock and poultry manure. During raw material pretreatment, timely crushing and drying are necessary to reduce the moisture content to 50%-60%.  Simultaneously, strictly control the carbon-to-nitrogen ratio to 25:1-30:1, which can be adjusted b...